Aerospace
Advanced Aerospace Manufacturing
Industry requirements, tolerances, quality, and repeatability demands skyrocket in aerospace manufacturing – and it’s easy to understand why. At Shape Process Automation, we combine in-depth aerospace industry experience with application and process innovation. Our attention to detail and strict QA processes ensure you’re able to reliably meet your customers’ needs.
We have our sights on becoming your preferred advanced process solutions partner, handling the highly engineered products of tomorrow.
Our UHP waterjet expertise includes coating removal for aero engines and industrial gas turbines, as well as high-pressure waterjet blasting for ceramic shell and core removal in investment, lost wax, and plaster casting processes.
Shape Process Automation also provides abrasive waterjet cutting and machining solutions for superalloys and composites, supporting applications such as rough cutting, precision cutting, hole drilling, slotting, and more.
Ultrahigh-Pressure Waterjet Technology
UHP waterjet technology is an extremely versatile process. Cut or trim virtually any material, nearly any geometry, and with precise tolerances. Whether you’re cutting turbine blades, blisks, composites structures, or other complex parts, removing ceramic shell from cast aerospace alloys or removing coatings as part of engine repair activities our ultrahigh-pressure waterjet solutions are a preferred processing method for industry leading organizations.
Waterjet Machining
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Waterjet Stripping
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Shell Removal & Degating
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EXPLORE OUR APPLICATION SOLUTIONS:
Waterjet Blasting for Ceramic Shell & Core Removal
High pressure waterjet blasting is the ideal solution for ceramic shell and core removal on investment, lost wax, or plaster casting for any material.
A fully automated solution, blasting allows for removal of 99% or more of the shell in a single operation without chemical leaching, manual waterblast, and bead blasting.
Automated High-Pressure Waterjet is highly applicable to core removal and yields high productivity with precisely directed rotating waterjet, unaltered inner surface finish and geometry, and is an eco-friendly and operator-safe solution.
Waterjet Coating Removal for Aero Engines Components & IGT
Shape Process Automation’s ultrahigh-pressure waterjet stripping (WJS) solutions remove tough coatings on aero-engine and IGT components with ease. With a shearing force higher than the strength limit of the material, soft and hard deposits like thermal barriers, wear-resistance, or corrosion-protection, and resins, adhesives, rubbers and more, are removed efficiently, safely, and cost-effectively.Â
Our highly efficient rotary system – Aqualance™ – offers an array of jet options. Aqualance boasts 1500 hours before a major maintenance interval – up to 5x the lifetime of competitor systems.
Full Service & Support
We’re here, whenever you need us. Our team of service and support specialists are located across the globe and dedicated to your success. Our commitment to our customers makes us different and our actions prove it.



