Software and Controls for Robotic Laser Systems

Intelligence That Drives Precision

Behind every world-class robotic laser cell is a software platform that governs precision, adaptability, and quality. Shape Process Automation’s laser control software suite brings all three together — giving manufacturers the ability to design, monitor, and optimize every aspect of laser processing from one integrated environment.

Smarter Process Control

  • Offline programming and simulation: Test and validate cut paths, fixture designs, and robot motion before they ever hit the shop floor.
  • Closed-loop calibration and correction: Automatically compensates for tool offsets, part position variations, or fixture deflection to maintain dimensional accuracy.
  • Process parameter management: Store and recall validated settings for laser power, speed, and focus to ensure consistent results across part styles and shifts.
  • Data capture and traceability: Every motion, energy reading, and sensor value can be logged, analyzed, and linked to part serial numbers for full traceability.
Laser Software
IO input screen - laser software

Integration Capabilities

  • Open architecture connects seamlessly with MES, PLC, and ERP systems.
  • Vision and force feedback integration to adapt to real-world variation in part geometry or placement.
  • User-friendly HMI allows operators to switch part programs, view real-time status, and run diagnostics with minimal training.
  • Predictive maintenance modules use process data to forecast wear and minimize downtime.

Benefits for Manufacturers

  • Reduced changeover time and programming overhead.
  • Measurable improvements in part consistency and yield.
  • Streamlined quality assurance through digital validation.
  • Full compatibility with SPA’s hardware, including CO₂, fiber, and NEWTON laser systems.

Empowering Automation Performance

SPA’s software suite doesn’t just control the process — it defines it. By pairing advanced algorithms with the physical precision of robotic motion, manufacturers gain a new level of confidence in their production output and quality stability.

From simulation to real-time monitoring, SPA’s software ecosystem gives you the tools to ensure that every robotic laser system performs at its best — today and over the long term.

Shape team at work